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Cooling water treatment programs

 
C. MICROBIAL GROWTH:  
Cooling water gives the excellent conditions for growth of various microorganisms. The temperature and pH of circulating water are ideal conditions for the growth of algae and various bacteria's. Also the organic matter, inorganic salts, sunlight etc. provides abundance of nutrients for the growth of these microorganisms. Following are the problems faced because of various microorganisms:

a) Algae: Air, water & sunlight are the three basic requirements for algae growth. Excessive growth of algae on the deck of cooling tower can choke the distributor nozzles and reduce the water flow through cooling tower thus reducing its efficiency. Excessive growth on the louvers, fill material increases the load on structure and may cause the failure of structure. Algae mass can also get carry into the heat exchangers and plug the exchanger tubes.



b) Bacteria:
There are various species of bacteria found in cooling water system.

SOME OF THE MOST FREQUENTLY FOUND BACTERIA IN COOLING SYSTEM ARE:

I Pseudomonas: These are aerobic bacteria, which secrete slime. This slime acts as a binding material and fouls the System.

II Sulphate Reducing Bacteria: These are anaerobic bacteria which reduces sulphate ions to sulphides. These bacteria grow under the deposits and yields under deposit corrosion.

There are also other aerobic bacteria like nitrifying bacteria, which reduces the pH of circulating water and iron bacteria and sulphur oxidizing bacteria which hamper the efficiency of the system.

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HOW DO THE BIOCIDES WORK?  
BIOCIDES are chemicals that interfere with basic life process of a cell.

BIOCIDES act as a poisonous material to the Algae cells. They will either rupture the cell wall or get into the cell and damage the metabolism inside the cell.

We have extremely strong BIOCIDES, which would kill Algae in few days of time. Regular dosage of BIOCIDES will not allow Algae to grow, once destroyed. Killing of Algae is the visible sign of the action of BIOCIDES as the dead Algae will turn from Green to Yellowish-brown.

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However, if initial growth of Algae is very high, it will be desirable to clean the Algae manually as much as possible. Otherwise, there is a chance of dead Algae becoming a large mass of foulants in the water and chocking the strainers in the pipelines. 
The problems associated with the use of water in cooling systems are serious but carefully prescribed and monitored "Total Cooling Water Treatment" program can curtail their occurrence. The damage will begin immediately. Equipment designed to last for years can break down in just days due to some form of uncontrolled corrosion scale, microbial growth or fouling. These problems are control by "Total Cooling water Treatment" program, which will include both chemical and mechanical methods for controlling problems.

For example, depending on the design and location and water Chemistry, water treatment program may include some or all of the following:

1) Corrosion Inhibitor
2) Dispersant
3) Biocide
4) Scale Inhibitor

Through the implementation and proper monitoring of these specialized total water treatments program, the problems associated with water in cooling systems can be controlled.

To make our program success, we incorporate monitoring tools to ensure that Treatment program of the system is become more effective every passing day

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